PRESS-FORGING FACILITIES

Additional information Chief Metallurgical Engineer V.F. Shumakov phone.: +38 (0626) 47-88-18
Deputy Chief Metallurgical Engineer V.N. Zlygorev phone.:+38 (0626) 47-81-92
 

  Technical capabilities of press-forging facilities enable to produce forgings with the weight from 0,2 to 110 tons of forging ingots weighing from 1,6 to 170 tons, made of carbon, structural, tool and high-alloyed grades of steel.

  Forgings are produced for machines of our own facilities as well as for other manufacturers of special equipment: hydraulic engineering, power-generating, rolling-mill, metallurgical, ship-building, automotive and aircraft industries.

  Open die forging process is performed at automated forging complexes in technological coordination with heating, heat-treatment and materials-handling equipment under control of automatic process control systems.

Basic characteristics of forging complexes

Automated forging
complex

Hydraulic press tonnage,
ĖN

Forging manipulator load capacity,
tons

Ingots weighing, tons

min

max

AKK10000/120

100

120

30

170

AKK5000/70

50

70

30

71

AKK3000/30

30

30

6

30

AKK1000/5

10

5

1,6

6

BASIC PARAMETERS OF STANDARD FORGINGS

Type

Basic parameters

Dimension, m

Weight, tons

Shafts

Dmax =0,15...1,65
L=1...22

0,5...105

Rolls

Dmax=0,1…2,2
L=1…22

5…105

Shafts with flange

Dmax < 2
L=1…3

5…25

Cylinders with openings

D=0,25...2
L=0,6...9
d >0,1

0,2...105

Drums

D=0,8...2
L=1,5...5
D-d >0,2

3,2...65

Rings

D=0,5...4,8
H=0,45...1,5
D-d >0,1

0,2...65

Disks
Disks with opening

D=0,5...3
H=0,12...1,4
d=0,08...0,85

0,2...85

Plates

L=1,5...7
B=0,8...3,5
H=0,2...1,5

3,2...110

Blocks

L=0,25...1,8
B=0,25...1,6
H=0,25...1,5

0,4...40

Crank shafts

L=2,5…22  
A, B, H=0,3…1,6

3…105